Terrain Automatic Fusion EquipmentWelcome to the future of HDPE Terrain Automatic Fusion Equipment! Our fully automatic, all-terrain, wheeled HDPE pipe welding machine is designed to revolutionize the way water supply pipelines are installed. This state-of-the-art machine combines advanced welding technology, mobility, and automation to significantly reduce labor costs, improve efficiency, and ensure consistent, high-quality welds for pipes ranging from 110mm to 315mm in diameter. Ideal for use in challenging terrains and large-scale projects, this machine is engineered to meet the demands of modern pipeline construction while minimizing human intervention. **Key Features**
1. ** Automatic Operation**
– Automated welding process from pipe alignment to fusion, reducing the need for manual labor.
– Precision control system ensures consistent weld quality. 2. **All-Terrain Mobility**
– Equipped with heavy-duty wheels and a robust chassis for easy movement across rough or uneven surfaces.
– Suitable for use in remote or difficult-to-access locations. 3. **Wide Pipe Diameter Range**
– Capable of welding HDPE pipes with diameters from 110mm to 315mm.
– Adjustable clamping system to accommodate various pipe sizes. 4. **Energy-Efficient and Eco-Friendly**
– Optimized power consumption for reduced operational costs.
– Environmentally friendly welding process with no harmful emissions. 5. **User-Friendly Interface**
– Intuitive touchscreen control panel for easy operation and monitoring.
– Real-time diagnostics and error reporting for quick troubleshooting. 6. **Durability and Reliability**
– Built with high-quality materials to withstand harsh working conditions.
– Low maintenance design for long-term reliability. **Technical Specifications**
– **Welding Method**: Butt Fusion Welding
– **Pipe Diameter Range**: 110mm to 315mm
– **Power Supply**: 110V or 22oV
– **Heating Plate Temperature Range**: 200°C to 260°C (adjustable)
– **Mobility**: Heavy-duty wheels with all-terrain capability
– **Control System**: Touchscreen interface with programmable settings
– **Safety Features**: Overheat protection, emergency stop, and automatic shutdown **Operating Instructions** **1. Setup and Preparation**
– Ensure the machine is on a stable surface and the wheels are locked.
– Connect the machine to the appropriate power supply.
– Select the pipe diameter and welding parameters on the touchscreen interface. **2. Pipe Alignment**
– Place the HDPE pipes into the clamping system, ensuring they are properly aligned.
– Use the alignment tool to check for any gaps or misalignment. **3. Welding Process**
– Start the machine using the touchscreen interface.
– The machine will automatically heat the pipe ends, apply pressure, and fuse the pipes together.
– Monitor the process through the interface, which displays real-time data such as temperature and pressure. **4. Cooling and Completion**
– Allow the welded joint to cool for the recommended time.
– Once cooled, release the clamps and remove the welded pipe. **5. Maintenance and Cleaning**
– Regularly clean the heating plate and clamping surfaces.
– Inspect the machine for wear and tear, and replace parts as needed.
– Lubricate moving parts to ensure smooth operation. **Safety Guidelines**
– Always wear appropriate personal protective equipment (PPE), including gloves and safety glasses.
– Ensure the machine is properly grounded before use.
– Do not touch the heating plate during or immediately after operation.
– Keep the work area clear of obstacles and flammable materials.
– Follow all local safety regulations and guidelines. **Troubleshooting**
| Issue | Possible Cause | Solution |
|——————————–|———————————|———————————–|
| Machine won’t start | Power supply issue | Check power connection and fuse |
| Poor weld quality | Incorrect temperature or pressure | Adjust settings and recalibrate |
| Heating plate not working | Faulty heating element | Replace heating element |
| Clamping system failure | Mechanical issue | Inspect and repair clamps |
| Error message on display | Sensor or software issue | Restart machine or contact support **Warranty and Support**
This HDPE pipe welding machine comes with a 2 years limited warranty covering manufacturing defects. For technical support or warranty claims, please contact your local dealer or our customer service team. ### **Environmental Commitment**
Our HDPE pipe welding machine is designed with sustainability in mind. By reducing labor and improving efficiency, it helps minimize the environmental impact of pipeline construction projects.— Thank you for choosing our HDPE pipe welding machine. We are confident it will exceed your expectations and transform your pipeline construction process! **Note**: Always refer to local regulations and guidelines for the safe operation of welding equipment. | 
